PCBN Insert

Focusing on revolutionary technological innovation on CBN micro-nano materials, composites and cutting tool application, and advanced controlling and manufacturing process, Funik is able to develop and manufacture the most consistent high-quality PCBN solid inserts with high impact resistance, more economical double-layer inserts, super finishing single-layer inserts and inserts with cutting-edge coating techniques. It fully meets the requirements of wear resistance, impact resistance, thermal stability and chemical stability of metal machining.

Our PCBN inserts are widely used in processing pearlitic cast iron, high chromium and nickel alloy cast iron, hardened steel, powder metal, hard alloy and super alloy. In the mechanical machining application of the traditional system, not only it has greatly reduced the comprehensive production cost, but also significantly improved the production capacity and efficiency during the whole production operation, and the equipment investment is greatly decreased at the same time.

Advantages of Funik Innovative PCBN Insert:: Excellent cost performance
The service life of Funik PCBN insert can be more than 10 times that of carbide insert and reduce the cost of comprehensive cutting tool by 30%-50%. The interval time between the replacements of Funik PCBN insert is long and the insert replacement frequency is less, which can significantly reduce the cost on inserts.; High machining efficiency
The machining efficiency of Funik PCBN insert is 5-10 times that of the carbide insert, which greatly improves the equipment capacity and reduces the fixed investment of equipment.; Excellent surface quality
Surface finish and dimensional precision of machining workpiece of Funik PCBN insert can reach the grinding level, and make turning instead of grinding to reduce equipment investment.; Strong universality
Funik PCBN insert can be used for both dry cutting and wet cutting and one grade normally is suitable for machining a variety of materials.

FBN Impact-resistant Solid Insert
FBS Brazed Solid Tip Insert
FBK Single-layer brazed Coated Insert

Grade and Applicable Industry of Funik FBN Impact-resistant Solid Insert

Grade	Machining Model	Applicable Industry	Workpiece Material	Feature
FBN3500	Rough machining	Roll Slurry pump Rolling mortar wall	High nickel-chromium, high hardness alloy cast iron, cast high speed steel High manganese steel	High hardness with excellent impact resistance, good cutting edge stability Suitable for heavy loading rough machining from interrupted to continuous working conditions
FBN7630	Rough machining / Semi-finishing	Brake disc Brake drum Parts of compressor	Gray cast iron	Excellent combination of toughness and wear resistance, good edge stability Good universality, suitable for high-speed roughing machining from interrupted to continuous working conditions
FBN9500	Rough machining / Semi-finishing	Gear Bearing Mining machinery Coal mine machinery	Hardened steel Surface overlaying material	Balanced impact toughness and good wear resistance Suitable for heavy interrupted to continuous machining under various working conditions

FBN Impact-resistant Solid Insert

Grade	Insert shape	Insert model	Radius	Chamfer
Grade	Insert shape	Insert model	Radius	02020	02030	02530	03020	05020	10020	20020
FBN3500 FBN7630		RN*N0904	00
		RN*N1204	00
		RN*N1207	00
		RN*N1507	00
		RN*N2007	00
		RN*N2010	00
		RC*X0907Y	00
		RC*X1207Y	00
		RC*X0907V	00
		RC*X1207V	00

		SN*N1207	12
		SN*N1507	16
		SN*N2010	20
		CN*N1207	12
		CN*N1207	16
FBN9500		RN*N0904	00
		RN*N1204	00
		RN*N1207	00
		RC*X0907Y	00
		RC*X1207Y	00
		RC*X0907V	00
		RC*X1207V	00

		SN*N1207	12
		SN*N1507	16
		CN*N1207	08
		CN*N1207	12

Grade and Applicable Industry of Funik FBS Brazed Solid Tip Insert

Grade	Machining Model	Applicable Industry	Workpiece Material	Feature
FBS7630	Rough machining / Semi-finishing	Brake disc Brake drum Parts of compressor	Gray cast iron	Excellent combination of toughness and wear resistance, good edge stability Good universality, suitable for high-speed roughing machining from interrupted to continuous working conditions
FBS9500	Rough machining / Semi-finishing	Gear Bearing Mining machinery Coal mine machinery	Hardened steel Surface overlaying material	Excellent combination of toughness and wear resistance, good edge stability Good universality, suitable for high-speed roughing machining from interrupted to continuous working conditions

FBS Brazed Solid Tip Insert

Grade	Insert shape	Insert model	Radius	Chamfer
				E	01010	01015	01520	02020	02025	02530
FBS7630		CNGA1204	08

		DNGA1504	12

		TNGA1604	08

		VNGA1604	08

			12

		WNGA0804	08

			12

FBS9500		CNGA1204	08

			16

		DNGA1504	08

		TNGA1604	08

		VNGA1604	08
		WNGA0804	08

			12

Grade and Applicable Industry of Funik FBK Single-layer brazed Coated Insert

Grade	Machining Model	Applicable Industry	Workpiece Material	Feature	Cutting speed Vc(m/min)	Cutting fluid
FBK7510 C07	Finishing	Brake disc	Gray cast iron	Mainly used for gray cast iron workpieces processing From continuous to heavy interrupted high speed finishing Strong coating adhesion, effectively improving tool life	600-1200	Dry cut or wet cut
FBK7510 C07	Finishing	Brake disc	Case hardened alloy		100-300	Dry cut or wet cut
FBK7520 C07	Finishing	Brake disc Gear	Gray cast iron	Capable of the machining of various materials From interrupted to continuous high speed finishing Strong coating adhesion, effectively improving tool life	600-1200	Dry cut or wet cut
FBK7520 C07	Finishing	Brake disc Gear	Powder metallurgy		90-200	Dry cut or wet cut
FBK9540 C06	Finishing	Gear Bearing	Hardened steel	Excellent thermal stability and red hardness for its excellent wear resistance High speed continuous finishing Excellent temperature resistance and wear resistance of the coating can significantly reduce the wear of the cutting edges	180-300	Dry cut or wet cut
FBK9550 C06	Finishing	Gear Bearing	Bearing steel Cemented steel	Balanced wear resistance and chipping resistance Medium interrupted and continuous finishing The excellent high temperature and wear resistance of the coating can significantly reduce the wear of the cutting edges	100-175	Dry cut or wet cut
FBK9560 C06	Finishing	Gear Bearing	Cemented steel	Strong chipping resistance and edge treatment Heavy interrupted finishing Excellent temperature resistance and wear resistance of the coating can significantly reduce the wear of the cutting edges	100-200	Dry cut

FBK Single-layer brazed Coated Insert

Grade	Insert shape	Insert model	Radius	Chamfer
				01015	01020	01225	01520	01530	02020
FBK7510 C07 FBK7520 C07 FBK7500		CCGW0602	04



		CCGW09T3	04

		CCGW1204	12

		CNGA1204	08


			16

		DCGW11T3	04

		DNGA1504	08

		TCGW0902	04



		TCGW1102	04


			08

		TNGA1604	16

		VNGA1604	04

		VCGW1604	04

Materialqualität	Schneidplattenform	Schneidplattenmodell	Spitzenabrundung	Negative Fase
				01010	01020	01225	01525	01535	02035	03035
FBK9540 C06 FBK9550 C06 FBK9560 C06 FBK9400 FBK9600		CCGW0602	04

		CCGW09T3	04

			08

		CCGW1204	04

		CNGA1204	08

			12

		DCGW0702	04



		DCGW11T3	04

			08

		DNGA1504	04

			08

		TCGW0902	04



		TCGW1102	04

		TCGW1103	04

			08

		TNGA1604	08


		VNGA1604	08

		VBGW1604	04

			08

		WNGA0804	08