PCBN Insert

PCBN Insert

Focusing on revolutionary technological innovation on CBN micro-nano materials, composites and cutting tool application, and advanced controlling and manufacturing process, Funik is able to develop and manufacture the most consistent high-quality PCBN solid inserts with high impact resistance, more economical double-layer inserts, super finishing single-layer inserts and inserts with cutting-edge coating techniques. It fully meets the requirements of wear resistance, impact resistance, thermal stability and chemical stability of metal machining.

Our PCBN inserts are widely used in processing pearlitic cast iron, high chromium and nickel alloy cast iron, hardened steel, powder metal, hard alloy and super alloy. In the mechanical machining application of the traditional system, not only it has greatly reduced the comprehensive production cost, but also significantly improved the production capacity and efficiency during the whole production operation, and the equipment investment is greatly decreased at the same time.

Advantages of Funik Innovative PCBN Insert:
Excellent cost performance

The service life of Funik PCBN insert can be more than 10 times that of carbide insert and reduce the cost of comprehensive cutting tool by 30%-50%. The interval time between the replacements of Funik PCBN insert is long and the insert replacement frequency is less, which can significantly reduce the cost on inserts.

High machining efficiency

The machining efficiency of Funik PCBN insert is 5-10 times that of the carbide insert, which greatly improves the equipment capacity and reduces the fixed investment of equipment.

Excellent surface quality

Surface finish and dimensional precision of machining workpiece of Funik PCBN insert can reach the grinding level, and make turning instead of grinding to reduce equipment investment.

Strong universality

Funik PCBN insert can be used for both dry cutting and wet cutting and one grade normally is suitable for machining a variety of materials.

Grade and Applicable Industry of Funik FBN Impact-resistant Solid Insert

Grade Machining model Applicable industry Workpiece material Feature
FBN7600 Rough/
Semi-finishing
  • Roll, slurry pump
  • Brake disc
  • Brake drum
  • Rolling mortar wall
  • Parts of compressor
  • High nickel-chromium, high hardness alloy cast iron and high speed steel
  • Gray cast iron
  • High manganese steel
  • Combination of toughness and wear resistance, and good cutting edge stability
  • Good universality, suitable for high-speed heavy loading rough machining from interrupted to continuous working conditions
FBN9500 Rough/
Semi-finishing
  • Gear
  • Bearing
  • Mining machinery
  • Coal mine machinery
  • Hardened steel
  • Surface overlaying material
  • Balanced impact toughness and good wear resistance
  • Suitable for severe interrupted to continuous machining under various working conditions
FBN9500 C06 Semi-finishing/
Finishing
  • Gear
  • Bearing
  • Mining machinery
  • Coal mine machinery
  • Hardened steel
  • Cemented steel
  • Surface overlaying material
  • CBN material covered with brown PVD coating, more excellent wear resistance
  • The coating bonding strength is high and it can maintain stable machining for long time and life is about 50% longer than FBN9500

Funik FBN Impact-resistant Solid Insert

Grade Insert Insert model Radius Chamfer
02020 02030 02530 03020 05020 10020 20020
FBN7600 Funik Ultrahard Material Co., Ltd. RNGN0904 00              
RNGN1204 00              
RNMN1207 00              
RNMN1507 00              
RNMN2007 00              
RNMN2010 00              
Funik Ultrahard Material Co., Ltd. RCGX0907Y 00              
RCGX1207Y 00              
Funik Ultrahard Material Co., Ltd. RCGX0907V 00              
RCGX1207V 00              
Funik Ultrahard Material Co., Ltd. RCG01207 00              
Funik Ultrahard Material Co., Ltd. SNMN1207 12              
SNMN1507 16              
SNMN2010 20              
Funik Ultrahard Material Co., Ltd. CNMN1207 12              
16              
FBN9500 Funik Ultrahard Material Co., Ltd. RNGN0904 00              
RNGN1204 00              
RNMN1207 00              
Funik Ultrahard Material Co., Ltd. RCGX0907Y 00              
RCGX1207Y 00              
Funik Ultrahard Material Co., Ltd. RCGX0907V 00              
RCGX1207V 00              
Funik Ultrahard Material Co., Ltd. RCGO1207 00              
Funik Ultrahard Material Co., Ltd. SNMN1207 12              
SNMN1507 16              
Funik Ultrahard Material Co., Ltd. CNMN1207 08              
12              

Grade and Applicable Industry of Funik FBV Double-layer Composite Insert

Grade Machining model Applicable industry Workpiece material Feature
FBV7200 Finishing 
  • Brake disc
  • Brake drum
  • Parts of compressor
  • Gray cast iron
  • Using CBN particles, with high CBN content, excellent wear resistance
  • Continuous to interrupted high-speed finishing to achieve high quality and stable surface roughness
FBV5800 Finishing 
  • Gear
  • Bearing
  • Parts of compressor
  • Hardened steel
  • Gray cast iron
  • Excellent wear resistance and crater wear resistance
  • Performance is best for continuous to mild interrupted finishing
FBV7200 C07 Finishing 
  • Brake disc
  • Brake drum
  • Parts of compressor
  • Gray cast iron
  • The coating can achieve stable and excellent roughness in high precision machining
  • The coating bonding strength is high and it can  achieve a long  machining life, which is about 30%-50% longer than FBV7200
FBV5800 C06 Finishing 
  • Gear
  • Bearing
  • Parts of compressor
  • Hardened steel
  • Gray cast iron
  • The coating improves the ability of the insert to suppress the crater wear
  • The coating bonding strength is high and it can maintain stable machining for a long time, and life is about 50% longer than FBV5800

Funik FBV Super Finishing Double-layer Composite Insert

Grade Insert Insert model Radius Chamfer
E 01010 01015 01520 02020 02025 02530
FBV7200 Funik Ultrahard Material Co., Ltd. CNGA1204 08              
Funik Ultrahard Material Co., Ltd. DNGA1504 12              
Funik Ultrahard Material Co., Ltd. SNGN0904 08              
12              
Funik Ultrahard Material Co., Ltd. SCGN0904 08              
12              
Funik Ultrahard Material Co., Ltd. SNGN1204 12              
16              
Funik Ultrahard Material Co., Ltd. TNGA1604 08              
Funik Ultrahard Material Co., Ltd. WNGA0804 08              
12              
FBV5800 Funik Ultrahard Material Co., Ltd. CNGA1204 08              
16              
Funik Ultrahard Material Co., Ltd. DNGA1504 08              
Funik Ultrahard Material Co., Ltd. TNGA1604 08              
Funik Ultrahard Material Co., Ltd. VNGA1604 08              
Funik Ultrahard Material Co., Ltd. WNGA0804 08              
12              

Grade and Applicable Industry of Funik FBK Single-layer Composite Super finishing Coating Insert

Grade Machining model Applicable industry Workpiece material Feature Cutting speed
Vc(m/min)
Cutting fluid
FBK7520 C07 Finishing
  • Brake disc
  • Gear
  • Gray cast iron
  • Capable of the machining of various materials
  • From interrupted to continuous high speed finishing
  • The coating bonding strength is strong and it can effectively improve the life of cutting tool
  • 600-1200
Dry cut or wet cut
  • Powder metallurgy
  • 90-200
FBK9540 C06 Finishing
  • Gear
  • Bearing
  • Hardened steel
  • Excellent thermal stability and red hardness result in prominent wear resistance
  • High speed continuous finishing
  • The excellent high temperature and wear resistance of the coating can significantly reduce the wear of the cutting tip
  • 180-300
Dry cut or wet cut
FBK9550 C06 Finishing
  • Gear
  • Bearing
  • Bearing steel
  • Cemented steel
  • The wear resistance and collapse resistance are relatively balanced
  • Medium interrupted and continuous finishing
  • The excellent high temperature and wear resistance of the coating can significantly reduce the wear of the cutting tip
  • 100-175
Dry cut or wet cut
FBK9560 C06 Finishing
  • Gear
  • Bearing
  • Cemented steel
  • Strong collapse resistance and cutting tip handling
  • Heavy interrupted finishing
  • The excellent high temperature and wear resistance of the coating can significantly reduce the wear of the tool nose
  • 100-200
Dry cut

Funik FBK Single-layer Composite Super Finishing Coating Insert

Grade Insert Insert model Radius Chamfer
01015 01020 01225 01520 01530 02020
FBK7520 C07 Funik Ultrahard Material Co., Ltd. CCGW0602 04            
CCGW09T3 04            
CCGW1204 12            
Funik Ultrahard Material Co., Ltd. CNGA1204 08            
16            
Funik Ultrahard Material Co., Ltd. DCGW11T3 04            
Funik Ultrahard Material Co., Ltd. DNGA1504 08            
Funik Ultrahard Material Co., Ltd. TCGW0902 04            
TCGW1102 04            
08            
Funik Ultrahard Material Co., Ltd. TNGA1604 16            
Funik Ultrahard Material Co., Ltd. VNGA1604 04            
Funik Ultrahard Material Co., Ltd. VCGW1604 04            
Grade Insert shape Insert model Radius Chamfer
01010 01020 01225 01525 01535 02035 03035
FBK9540 C06
FBK9550 C06
FBK9560 C06
Funik Ultrahard Material Co., Ltd. CCGW0602 04              
CCGW09T3 04              
08              
CCGW1204 04              
Funik Ultrahard Material Co., Ltd. CNGA1204 08              
12              
Funik Ultrahard Material Co., Ltd. DCGW0702 04              
DCGW11T3 04              
08              
Funik Ultrahard Material Co., Ltd. DNGA1504 04              
08              
Funik Ultrahard Material Co., Ltd. TCGW0902 04              
TCGW1102 04              
TCGW1103 04              
08              
Funik Ultrahard Material Co., Ltd. TNGA1604 08              
Funik Ultrahard Material Co., Ltd. VNGA1604 08              
Funik Ultrahard Material Co., Ltd. VBGW1604 04              
08              
Funik Ultrahard Material Co., Ltd. WNGA0804 08              
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