PCD Compact

PCD Compact

In 2008, Funik set up the world's top research center of superhard material - composite materials - cutting tool application integration, which further strengthened our leading position in the field of superhard materials research. Additionally, the huge R&D investment and the close joint with customers enable us to find new methods to transform the premium feature of the superhard materials into the products with innovative performance. There are obvious advantages in both performance and price compared with competitors.

Advantages of Funik PCD Compact:
With continuous impact resistance, outstanding thermal stability and superior wear resistance, it can ensure excellent workpiece quality and offer extremely long life of cutting tool.
Its working conditions and the machining performance in the application can achieve an ideal balance, and it can meet the requirements of cutting or grinding and also be equipped with chipping resistance, wear resistance, discharge characteristic and grindability.
Thickness scan of PCD layer. Funik offers a unique ultrasound scan that can map the thickness distribution of the PCD layer. The PCD scan identifies the 'North Point', which matches the 'North Point' laser-engraved on the disc, enabling users to optimize the cutting areas.
Grade
Grade Grain size Bond Feature Application
PCD510 8-10μm Metal General PCD grade, with wear resistance and higher impact resistance Wood, plastic board, stone, graphite, etc
PCD510W 8-10μm Metal General PCD grade, with excellent wire EDM cutting performance, wear resistance and impact resistance Wood, plastic board, graphite, ceramic, etc
PCD610 10μm Metal General PCD grade, with high impact resistance and better wear resistance Medium and high silicon aluminum alloy, metal matrix composite material, ceramic, organic glass, graphite, etc
PCD532 25μm Metal Very high impact resistance, thermal stability and good wear resistance Graphite, wood, wear-resistant part, carbon, stone, etc
PCD632 2-30μm Metal Very high wear resistance, thermal stability and impact resistance through adopting mixed granularities High silicon aluminum alloy, composite plastic, duplex metal, metal matrix composite material, ceramic, etc
Application condition and machining performance
Grade Impact resistance Wear resistance Electric spark machining performance Machinability
PCD510
 
 
 
 
PCD510W
 
 
 
 
PCD610
 
 
 
 
PCD532
 
 
 
 
PCD632
 
 
 
 
Parameters for product specifications

Grade

Outer diameter (mm)

PCD layer (mm)

Total thickness (+/-0.05mm)

 

 

 

1.2

1.6

2.0

3.2

PCD510

63

0.4-0.6

PCD510W

63

0.4-0.6

PCD610

63

0.4-0.6

PCD532

63

0.4-0.6

 

PCD632

63

0.4-0.6

 

Note:

1.Grades selection needs consider 4 main factors including impact resistance, wear resistance, electric spark machining performance and machinability.

2.Other size and models can be customized.

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